Robotic Pit Cleaning at IOCL Panipat

 Multiple scenes showing trained refinery personnel operating the Bandicoot robotic pit-cleaning system at IOCL Panipat to remove highly viscous petroleum sludge.

Mechanical Removal of Highly Viscous Petroleum Sludge

PROJECT BACKGROUND

IOCL required a robotic solution to clean OWS and SWS pits filled with highly viscous sludge, a byproduct of petroleum refining. Traditional suction failed due to the thickness and weight of the material.

DEPLOYMENT DETAILS

  • 130 problematic manholes cleaned.
  • No preventive cleaning had been done; all were critical obstructions.
  • Bandicoot’s mechanical arms broke and removed sludge directly.

CHALLENGES ADDRESSED

  • Petroleum sludge too thick for suction to extract.
  • Safety concerns for human entry.
  • Waste hardened over time due to lack of cleaning.

TECHNOLOGY IMPACT

  • Bandicoot’s mechanical scooping arms proved critical.
  • Succeeded where high-powered suction failed.
  • Remote operation ensured safety during high-toxicity exposure.

OUTCOME

  • Restored flow in 130+ critical manholes.
  • Proved that robotic arms outperform suction in sludge-heavy environments.
  • Positioning Bandicoot as a go-to for high-viscosity waste pits.